Durability

Fyfestone Durabilty Picture of coner wall of a buildingFyfestone Durabilty Picture of a wall

The major factor of influencing the durability in Fyfestone Architectural masonry is the degree at which it becomes saturated with water. It may become saturated directly by rainfall, indirectly by water moving upward from the foundations or laterally from adjacent materials.

External Masonry

External masonry is much less likely to become saturated where projecting features have been provided to shed run-off water clear of the walling below.

 

Examples of such features are:

  • Roof overhangs or copings.
  • Throated sills.
  • Bell mouths to rendering and similar features at the base of tile hanging and other impermeable cladding.

 

Fyfestone Architectural masonry is inherently durable and if used in accordance with the appropriate European Standard will last the lifetime of the building into which they have been constructed. They possess excellent frost resistance and, in general, provided they are selected following the recommendations of BS 5628 : Part 3 then problems should not occur.

 

Durability is also governed by the characteristics of the units. The compressive strength of the concrete blocks will determine the units suitability, depending on the application and exposure condition.

 

BS 5628–3 : 2005 gives general recommendations for the design, construction and workmanship of masonry, including materials and components and the main aspects of design, other than structural, which is covered by BS 5628–1 and 2.

 

All Fyfestone Architectural masonry is suitable for conditions near or below ground level. The inner leaf of external wall constructions below d.p.c. where the cavity is filled is, together with internal walls below d.p.c. considered protected and as such any block can be used provided it meets the structural and stability requirements of the building.

Frost action

Low temperatures alone do not damage masonry, but if it saturated, or near saturated, the water can freeze to ice within the fabric. As water changes from liquid to solid, it expands and induces stress in the materials. Frost resistant materials should be used in the design for masonry unless there are protective features which protect it against severe wetting.

 

Extra care should be given to the choice of masonry units and mortar if the masonry is liable to be splashed with deicing salts from roadways or if the building is to be located in conditions of extreme exposure weather.

Sulphate Resistance

Where the masonry remains wet and sulphates are present, the selection of the unit needs further consideration.

 

However, aggregate concrete blocks have been used successfully below ground level for many years, with a proportion used on sites where sulphates are present and yet no failures have been reported. Whilst blocks meeting the general requirements for use below d.p.c. have been accepted as suitable for use in sulphate soil classification DS1, work by the

Concrete Block Association, has shown that the 7N/mm² aggregate concrete blocks tested were able to withstand conditions equivalent to sulphate soil classification DS-3.

 

Carbonation is a major factor in achieving the necessary durability and results from the open texture and permeability of the aggregate block by allowing the surface to dry between the manufacturing and backfilling operations.

DAMP PROOFCOURSE

The three basic requirements of dpc’s are their ability:

  • a) to resist damp penetration from below
  • b) to resist water penetration from above
  • c) to resist horizontal damp penetration

 

The choice of dpc depends on a number of factors, i.e. exposure and type of construction. Tables 1 and 1a detail the factors to be taken into account.

SITE EXPOSURE CONSTRUCTION RISK LOW RISE 1-3 STOREYS* MED RISE 4-7 STOREYS* HIGH RISE 8+ STOREYS*
Sheltered Low A A B
Moderate High B B C
Severe Low B B B
  High B C C
  Low B C C
  High C D C

*Building height and dpc standard
A dpcs specified with only basic normal installation
B dpcs carefully specified with detailing at vulnerable positions and above normal site installation
C dpc’s very carefully specified and thorough detailing and high standard of site installation required
D consideration to be given to change of basic type of construction to that with a lower risk

 

It is beyond the scope of this manual to detail exact examples of dpc’s and reference should be made to BS 5628: Part 3 : 2005.